New ultra efficient uprated intercooler for Defender TD5, 2.4 and 2.2 Tdci models, featuring our new L.I.F.T (Louvered Internal Fin Technology) hi-flow core design for ultimate reliability and efficiency.
Lifetime warranty!
Designed and manufactured in England
Our latest Defender intercooler is the culmination of many years of development – Andrew made his first TD5 Defender intercooler early in 1999 on one of the first cars to be modified (which by the way is still in use with its original intercooler).
Now designed on Solid Works, with Laser cut end tanks and mounting brackets, CNC folded and TIG welded individually by hand in house.
Our design uses high grade 5000 series folded sheet metal tanks as they are substantially lighter weight than the heavy cast models on the market. Lighter weight means better heat rejection, as there is less material to act as an insulator and better recovery times in between boost cycles.
These are built around our own L.I.F.T (Louvered Internal Fin Technology) cooling core for maximum strength and cooling efficiency.
Despite specialising in intercooler manufacture for over 18 years, we have had our design independently tested in the UK against various designs on the market, including cast designs from around the world.
This tightly controlled rigorous independent testing consists of a program of individual tests including heat rejection, efficiency, high pressure test cycles, pressure drop, charge air flow and air flow over the core externally. Results are derived from the average of at least 10 readings per condition.
Each unit undergoes final inspection and pressure test, before being dated ready for despatch around the world. You will notice all our intercoolers are plain aluminium with no coating. This is because coating acts as an insulator reducing efficiency, plus we pride ourselves in the finish of our products and have no need to cover up any substandard workmanship.
Along with many other products we manufacture, all AlliSport Intercoolers are covered by a lifetime warranty – we are so confident this is the best Defender intercooler available today.
We have taken a great deal of time to ensure these intercoolers are easy to fit, a simple replacement for all Defender TD5, 2.4 and 2.2 Tdci models with or without air conditioning. Designed to fit using the original boost hoses. Supplied with fitting guide.
The increased cooling capacity together with the appropriate electronic tuning can allow TD5 power output to be increased to over 190bhp with a similar 35% torque increase. Fuel economy improves by, on average 10% with a reduction in cylinder head thermal stress. Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically. Power and torque can be increased further with special turbos and improved air flow products.
| Supercedes |
N/A |
| Brands |
ALLISPORT |
| Categories |
Accessories |
| Products |
Performance |
| Vehicle |
Defender |
| Model |
Defender 90, Defender 110, Defender 130 |
| Application |
Defender 90, Defender 110, Defender 130, Defender Puma 90, Defender Puma 110, Defender Puma 130 |
| Fitment |
Defender TD5, 2.4 and 2.2 Tdci models |
